I normally use .220 or .250 for a thickness of the wood for cutting out the segments with a laser. The wood slats just need to be a little larger than the segment. I use vcarve and simply draw radial lines for the segment angle, asmall circle = to the row rarius-.03 and a large circle = small circle rarius + board width + .03. I then trim and array the number of segments I want to do at a time, typ 16.The burnt edges don't show on the closed segment after turning and on the open I think it looks better with the black edge. When you get into the higher segment count per row like 36 or 48 there isn't much gap. saves a lot of sanding and reduces sharp edges. Once you try it you never go back unless you are doing thick rows( like .75").