1. Glenn McCarron

    Glenn McCarron PRO Member

    A few weeks ago I didn't even know what a "Kendama" was. A niece asked if I could make her one. A quick Google search showed me what it was but a more extensive search found a set of plans that was actually published in the American Woodturner magazine in August 2011. Great article with lots of pointers and jigs.

    http://turnedtreasuresllc.com/wstl2/wp-content/uploads/2013/04/KendamaAAWPlans.pdf

    I decided I would do two for her but the first would be my test platform and the second one I would do a lamination to make hers unique. I had a few pieces of Ash that were big enough for the first and I had a bunch of off cuts that I had re-sawed from some material rather than planing from another project. So total cost $0.

    First up was the lamination.

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    Next I started by turning the ball. I apologize I missed getting a picture but I basically turned two cups for my lathe. One held in the chuck and the other slipped over my live centre.

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    I also needed to drill a 1/8 hole in the opposite end to put the string through. You started by inserting a dowel in a board then positioning it under the drill press to drill in the centre of the dowel. Then put the ball on the stem and drill.

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    From here I needed to drill a 1/2 inch hole down the centre of each ball. I built a jig to attach to the lathe to help centre and hold the ball. I drilled to within 3/16 of the opposite side. I also flared the hole slightly as per the directions.

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    Last edited: Dec 4, 2016
  2. Glenn McCarron

    Glenn McCarron PRO Member

    Next was to make the cups. Again another set of jigs, this time with a convex front to match the curve of the bowl.

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    That was what I accomplished today.

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    Tomorrow I will turn the handles or as they are properly called the "Ken"
     
  3. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    You got quite a lot done today, she is going to love them. Good job
     
  4. Glenn McCarron

    Glenn McCarron PRO Member

    Thanks, I lied in that I actually did the glue up lamination a few days ago. I cut it apart today to get started.
     
  5. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    We wont tell everyone you lied!! :D
     
  6. stuart johnson

    stuart johnson Super Moderator Staff Member

    Glenn, nice job on another project.
     
  7. Glenn McCarron

    Glenn McCarron PRO Member

    Thank you Stuart.
     
  8. Glenn McCarron

    Glenn McCarron PRO Member

    First handle is turned and sanded. You wouldn't think a small project like this would take so much time. I guess by the time you make the jigs and jamb chucks it all takes time. Hope to get the second one turn this afternoon.

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  9. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Turned out nice Glenn
     
  10. Glenn McCarron

    Glenn McCarron PRO Member

    Thanks Bob, just heading down to the shop to do the other handle. Like your project I can't wait to put on the finish.
     
  11. Glenn McCarron

    Glenn McCarron PRO Member

    Here is the second handle.

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    First coat of finish.

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    I will put on a few more coats of finish then when it is dry I will buff it with the Beal Buff. All I have left will be to drill a small hole for the string in the handle. From there you will probably find me doing tricks on Youtube. NOT!
     
  12. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    It always amazes me how the wood pops once you put a finish on it. Nice job Glenn, she is going to love it.
     
  13. Glenn McCarron

    Glenn McCarron PRO Member

    I have been sending her the odd picture of the process and I think she is getting more excited each time. It was a fun little project. Second coat of finish up next, then it's the MAJOR SHOP CLEANING that I have been procrastinating on.
     
  14. stuart johnson

    stuart johnson Super Moderator Staff Member

    MAJOR SHOP CLEANING

    Please no profanity.
     
    Glenn McCarron likes this.
  15. Glenn McCarron

    Glenn McCarron PRO Member

    That's funny Stuart. Lets just say I'm taking the top few layers off, after all a happy productive shop will never be clean or dust free.
     
  16. Glenn McCarron

    Glenn McCarron PRO Member

    Well, final buff this morning and then added the strings. Now if I could just fine tune my co-ordination I might be able to play the game!

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  17. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Bet I bet your niece will run circle around you with that.
     
  18. stuart johnson

    stuart johnson Super Moderator Staff Member

    Very nice. I just checked on Youtube and didn't see one showing you doing the first 10 basic tricks. Well you be posting it later today?;)
     
    Bob Beaupre likes this.
  19. Glenn McCarron

    Glenn McCarron PRO Member

    I figure it will be worthy of a movie where I can at least collect royalties.
     

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