Open Segment Project - Maze

Discussion in 'Follow Along Projects' started by Bob Beaupre, Apr 12, 2017.

  1. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Well the last project finished successfully, so now it's time to push the boundaries further. Last bowl was 60 segments so what the hell lets try 96 this time.

    First a couple of upgrades to the glue up jig. The vertical lock on the jig was a little sticky so we fixed that. The we rearranged the setup on the horizontal axis to make it more user (that,s me) friendly. The biggie is a positive zero lock. Since my index plate is computerized, I can really put it anywhere and it will come back to it. But taking it on and off to put it on the lathe, sometimes it would get moved so then it was a matter of re-indexing. So I made a locking point on my faceplate and a locking point on the fixture.
    IMG_20170406_080154206.jpg IMG_20170406_080204762.jpg IMG_20170406_080448821.jpg IMG_20170406_080445061.jpg IMG_20170406_080426776.jpg

    Now that is done it's on to design.
     
  2. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Thought about a painted open segment with a feature ring. Got one designed, did the feature ring in storyboard but you cannot do painted segments yet in storyboard, so I did the same bowl in paint and just put brown rows where the feature ring is to go. Kind of recycled the pattern from the last bowl.
    Ended up with this:
    unnamed.jpg and this unnamed-1.jpg

    was leary of the segments for the feature ring they had a S.E.L. of only 0.66".
    So we scrap this for now.
     
  3. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Then using the same bowl profile I started a new design. Really got tighied up in this design, until I looked in the lower left corner of Segment PRO.
    8832 segments WHAT!!!!

    Nope not going to do that.

    unnamed-2.jpg
     
  4. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Next design like the one above so lets scale it back. Change the profile and shorten the bowl. Liked the profile of my last bowl so lets put it on that.
    Maze.jpg

    I really like that but it still a lot of segments, 7104!
    But I really like it so what the hell.
    So we are going to call this one Maze.
    Now I need to figure out the wood I need to get and start mill it.

    Once I get past the first three or four rows where I know this is not going to be a bust I'll move this over to the Follow Along Projects
     
  5. mfisher

    mfisher Super Moderator Staff Member

    Another great project. Good to hear your jig is working out for you.
     
  6. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Wood shopping tomorrow
     
  7. Lloyd Johnson

    Lloyd Johnson Administrator Staff Member

    Exciting project, Bob. It will be fun to watch your progress.
     
  8. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Hope I can pull it off
     
  9. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Went and got my wood today. Yesterday I sawed up what I had so I could limit my costs. With a few extra purchases it was approaching $300.00, but that should keep me out of trouble for a while. Hoping to have this well under way, I have a presentation to to do for the Northeastern Wisconsin Woodworkers Guild on opens segment turnings in June.
     
  10. Glenn McCarron

    Glenn McCarron PRO Member

    What was your woods of choice for your project?
     
  11. Glenn McCarron

    Glenn McCarron PRO Member

    With the computer setup do you need to reset it to zero each time you start up? I assume with your modification above you lock it in place and then set that as your starting point????
     
  12. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Yes with the locking point when I engage the motor I just need to make sure that the index wheel on the screen is at zero
     
  13. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Today I got the wood milled for the first seven rows. These are where the board width is the widest.

    Now once I get things cleaned up a little we'll see how cutting 96 segment rows goes.
     
  14. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Maple, Yellowheart, Wenge, Chakte Viga & Padauk (I was going to use Redheart but my local Woodcraft did not have much)
     
  15. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    First row cut S.E.L. 0.113" row height 0.25", boy do my fingers look big
     
  16. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Row one
     

    Attached Files:

  17. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Installed new blade in the table saw today a thin kerf 90T Diablo Ultra Flawless Finish Crosscut blade. Got it on the recommendation of Glenn McCarron. Had to redo my zero clearance and shim out my wedgie sled. Got that done so we'll see if we cut those little segments better. This blade is going to be dedicated to only cutting segments.
     
  18. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Segmented row two is on. Only 73 more to go

    IMG_20170418_163852420.jpg

    New blade cuts really nice and clean
     
  19. Glenn McCarron

    Glenn McCarron PRO Member

    That's looking really good! Lots of colour. Glad you like the blade. I am trying to keep mine for cross cutting segments only as well.
     
  20. Bob Beaupre

    Bob Beaupre Super Moderator Staff Member

    Row four
    Here are my typical steps for a row:
    Set Row OD
    4-1.jpg
    Double check you at zero
    4-2.jpg
    Index to proper location
    4-3.jpg
    De-fuss the segment, make sure there are no loose fibers of dust
    4-4.jpg
    Apply the glue...segment length is up to 0.127"
    4-5.jpg
    Glue it down
    4-6.jpg
    Index to next position
    4-7.jpg not much excess room fore the next piece 4-8.jpg
    Glue it in
    4-9.jpg .... 4-10.jpg

    Repeat 93 times
     

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